What is Sandblasting?

manufacturing industry

Sandblasting is a general term used to describe the act of propelling very fine bits of material at high-velocity to clean or etch a surface. Sand used to be the most commonly used material, but since silicosis (a lung disease) is caused by extended inhalation of the dust created by sand, other materials are now used in its place. Any small, relatively uniform particles will work, such as steel grit, copper slag, walnut shells, powdered abrasives, even bits of coconut shell. Due to the dangers of inhaling dust during the process, sandblasting is carefully controlled, using an alternate air supply, protective wear, and proper ventilation.

A sandblasting setup usually consists of three different parts: the abrasive itself, an air compressor, and a blaster gun. For etching and small object cleaning, a workstation to hold the piece of glass is also needed, as is some sort of collector to gather up excess dust. Sandblasting is primarily used for two somewhat different applications. The first of these is to clean a surface of anything that may be clinging to it. The second is to either etch or carve designs or words into glass or a similar material.

Sandblasting as a cleaning method has been widely used for over a hundred years, often as a method of priming a surface for the application of paint or a sealant. When painting, one doesn't want to trap dust, dirt, or bubbles in a previous layer of paint, or other imperfections under the new layer. By launching small bits of abrasive at the surface at a high speed, all imperfections are knocked loose and can then be easily washed off, creating an incredibly smooth surface upon which to lay the new layer of paint. Sandblasting may also be used for such projects as cleaning the hulls of ships or large structures such as the Golden Gate Bridge.

In decorating glass, sandblasting is a wonderfully popular technique, with few substitutes. While hand-etching is possible, it is incredibly time consuming and expensive, and laser-etching has a range of flaws which make it a questionable choice. There are two main ways in which sandblasting is used to decorate glass: etching and carving.

In glass etching, abrasive is blasted at the glass lightly to turn the glass semi-opaque. This 'whiting' or 'snowing' of the glass can be used to great effect to produce words or images. By adjusting the speed of the sandblasting and the angle from which the abrasive is being launched, differing shades can be created, allowing for some true works of art. Glass is carved by steadily sandblasting the surface through a stencil which protects the areas you don't want to be carved out. Sandblasting as a technique for carving can be very nuanced, with differing depths and angles of cuts creating an array of lighting effects that may be quite beautiful.

The cost of sandblasting equipment depends greatly on the scope of the projects intended. A small home glass carving setup can be acquired for less than US$800, while a system with a cabinet capable of handling larger pieces of glass and more nuanced sandblasting can cost between US$1000 and US$3000. A professional level artistic sandblasting setup will definitely cost in the thousands. Industry level sandblasting equipment also ranges in cost from the mid-hundreds to the high-thousands, again depending on the scale and scope of the projects to be completed.

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New: Discuss this Article

Posted by: mjpenn
I would like to know the history of bead/sandblasting. what year did it start, who established the first company, what the first machine(s) looked like and the materials they used. How it has changed throughout these years.

How much competitions / companies are using this technique. Oh so many questions. Anybody know the History?

Posted by: anon18556
What is the environmental effect grit has on the environment.

Posted by: tdogg11
Sand blasting a garage floor. The floor has tile installed with a past backing. I'm guessing it was done when home was built approx 35 years ago. The tile is cracking and parts are starting to show the concrete floor with the black tar look. I want to clean the look of my floor and don't know how to proceed. i would like to put that paint epoxy they recommend for floors. I also thought maybe putting tile down again. The paint idea when i contacted the epoxy company tells me i need to clean floor but won't warranty the installation. Which may be the case no matter what I do. Do you have suggestion to what I may have to do. Thanks
Posted by: elsewhen
to anon518: the frequency which you conduct the sandblasting isnt really an issue. the factors to consider are:

1) the thickness of the material

2) the abrasiveness of the sandblasting media

3) the total amount of time you spend sandblasting the chair.

patio chairs are usually made out of tubular material, and the wall thicknesses used by manufacturers varies greatly.

if you use 'mild' sandblasting media to ensure that you are not removing significant amounts of the underlying material, you probably wont run into too much difficulty.

you might consider sandblasting all the coating off, and once you have completely clean chairs, to apply a new coating of something. if you sandblast thoroughly, and then apply a couple coats of high-quality rust-free paint, for example, you shouldn't have to refinish the chairs for years to come.

Posted by: surrealife
I'm interested in learning about using walnut or coconut shells in a compressor/blaster as an alternative material for sandblasting. Where could I get info on the correct particle size/consistency of walnut/coconut shells for this purpose, where to buy pre-ground product or how to produce my own?
Posted by: anon8943
how about the mechanism of transmission in a sand blasting machine?
Posted by: anon7542
How can you measure the finished surfaces?
Posted by: anon6547
How can we classify the result of sandblasting?
Posted by: anon6489
i want to know about sand blasting grading, specifically about the stage of result after blasting.
Posted by: sundayrocky
What is a sander?
Posted by: anon518
How often can one sandblast aluminum patio chairs? Will repeated sandblasting harm the furniture?

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